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Welding



Welding is a fabrication or sculptural process that joins materials, usually metals or thermoplastics, by causing coalescence. This is often done by melting the workpieces and adding a filler material to form a pool of molten material (the weld pool) that cools to become a strong joint, with pressure sometimes used in conjunction with heat, or by itself, to produce the weld. This is in contrast with soldering and brazing, which involve melting a lower-melting-point material between the workpieces to form a bond between them, without melting the work pieces.

There are several different ways to weld, such as: Shielded Metal Arc Welding, Gas Tungsten Arc Welding, Tungsten Inert Gas and Metallic Inert Gas. MIG or Metallic Inert Gas involves a wire fed "gun" that feeds wire at an adjustable speed and sprays a shielding gas (generally pure Argon or a mix of Argon and CO2) over the weld puddle to protect it from the outside world. TIG or Tungsten Inert Gas involves a much smaller hand-held gun that has a tungsten rod inside of it. With most, you use a pedal to adjust your amount of heat and hold a filler metal with your other hand and slowly feed it. Stick welding or Shielded Metal Arc Welding has an electrode that has flux, the protectant for the puddle, around it. The electrode holder holds the electrode as it slowly melts away. Slag protects the weld puddle from the outside world. Flux-Core is almost identical to stick welding except once again you have a wire feeding gun, the wire has a thin flux coating around it that protects the weld puddle.

The following theoretical and practical components are covered in the course.
  • Argon weld (Carbon steel)
  • Structural (Stick)
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